Abstract
This study investigates the comprehensive processing of copper-smelting slag as a secondary source of valuable and strategically important metals. The chemical and mineralogical characteristics of the investigated material were determined using instrumental analytical methods, including elemental and X-ray diffraction analyses. The results showed that iron was the dominant component, while copper, zinc, sulfur, lead, antimony, silver, tin, and gold were also present. Fayalite and ferrosilite were identified as the principal mineral phases, together with zinc ferrite, copper sulfide, bornite, and sphalerite. The influence of mechanical grinding and microwave-assisted treatment on the subsequent leaching of valuable components was investigated. Leaching experiments demonstrated that combined microwave activation before and during leaching improved the dissolution of copper and other components. Copper recovery reached approximately 91%, while zinc and iron recoveries were about 87.2% and 90.4%, respectively. The residual material was subsequently treated with thiourea to recover gold. The maximum gold recovery of 88.6% was achieved at 60 °C. The obtained results demonstrate the potential of combining mechanical activation, microwave-assisted leaching, and thiourea treatment for the comprehensive utilization of copper-smelting slag.
References
1. Agorhom, E. A., Lem, J. P., Skinner, W., & Zanin, M. (2015). Challenges and opportunities in the recovery/rejection of trace elements in copper flotation—A review. Minerals Engineering, 78, 45–57. https://doi.org/10.1016/j.mineng.2015.04.008
2. Ahmed, I. M., Nayl, A. A., & Daoud, J. A. (2016). Leaching and recovery of zinc and copper from brass slag by sulfuric acid. Journal of Saudi Chemical Society, 20, S280–S285. https://doi.org/10.1016/j.jscs.2012.11.003
3. Al-Harahsheh, M., & Kingman, S. W. (2004). Microwave-assisted leaching—A review. Hydrometallurgy, 73(3–4), 189–203. https://doi.org/10.1016/j.hydromet.2003.10.006
4. Anand, S., Sarveswara Rao, K., & Jena, P. K. (1983). Pressure leaching of copper converter slag using dilute sulphuric acid for the extraction of cobalt, nickel and copper values. Hydrometallurgy, 10(3), 305–312. https://doi.org/10.1016/0304-386X(83)90061-0
5. Arslan, C., & Arslan, F. (2002). Recovery of copper, cobalt, and zinc from copper smelter and converter slags. Hydrometallurgy, 67(1–3), 1–7. https://doi.org/10.1016/S0304-386X(02)00139-1
6. Borda, J., & Torres, R. (2022). Prospects for thiourea as a leaching agent in Colombian gold small-scale mining: A comprehensive review. Journal of Sustainable Mining, 21(4), Article 5. https://doi.org/10.46873/2300-3960.1364
7. Chen, Y., & Zhang, W. (2025). Reprocessing of copper by flotation via mineralogical characteristics from a copper slag case study. RSC Advances, 15, 34138–34148. https://doi.org/10.1039/D5RA04963F
8. Gorai, B., Jana, R. K., & Premchand. (2003). Characteristics and utilisation of copper slag—A review. Resources, Conservation and Recycling, 39(4), 299–313. https://doi.org/10.1016/S0921-3449(02)00171-4
9. Kundu, T., Senapati, S., Das, S. K., Angadi, S. I., & Rath, S. S. (2023). A comprehensive review on the recovery of copper values from copper slag. Powder Technology, 426, 118693. https://doi.org/10.1016/j.powtec.2023.118693
10. Li, J., & Miller, J. D. (2006). A review of gold leaching in acid thiourea solutions. Mineral Processing and Extractive Metallurgy Review, 27(3), 177–214. https://doi.org/10.1080/08827500500339315
11. Ray, D. A., Baniasadi, M., Graves, J. E., Greenwood, A., & Farnaud, S. (2022). Thiourea leaching: An update on a sustainable approach for gold recovery from e-waste. Journal of Sustainable Metallurgy, 8, 597–612. https://doi.org/10.1007/s40831-022-00499-8
12. Sasaki, K., Suyama, I., Takimoto, R., Konadu, K. T., Ichinose, H., & Eksteen, J. (2024). Complete gold extraction and recovery from double refractory gold ores by thiourea after bio-oxidation. Hydrometallurgy, 227, 106330. https://doi.org/10.1016/j.hydromet.2024.106330
13. Sun, J., Dong, L., Zhang, T., Shen, P., & Liu, D. (2024). Efficient recovery of copper from copper smelting slag by gravity separation combined with flotation. Chemical Engineering Journal, 494, 153159. https://doi.org/10.1016/j.cej.2024.153159
14. Tian, H., Guo, Z., Pan, J., Zhu, D., Yang, C., Xue, Y., Li, S., & Wang, D. (2021). Comprehensive review on metallurgical recycling and cleaning of copper slag. Resources, Conservation and Recycling, 168, 105366. https://doi.org/10.1016/j.resconrec.2020.105366
15. Zhang, C., Zhang, Y., Zhang, Z., & Zhang, G. (2025). Effective separation and recovery of valuable metals from copper slag: A comprehensive review. Environmental Research, 283, 122145. https://doi.org/10.1016/j.envres.2025.122145

This work is licensed under a Creative Commons Attribution 4.0 International License.
Copyright (c) 2026 Xasanov, S.R. (Author)